KANSAS CITY, MO. – As manufacturers strive to expand their production capabilities and capabilities to meet growing demand, the suppliers that support these companies are also looking to step up. Multiple ingredient, equipment and service suppliers – including Cargill, Balchem, Diana Pet Food, Trouw Nutrition, ADM, Scoular, ProAmpac, Allpax, Sterling Systems & Controls, a handful of insect protein ingredient processors and many others – have announced facility expansions and the new facility plans to continue serving this growing industry.
Following our new facility update and expansion for pet food, treat and supplement manufacturers, Pet food processing Now brings readers a recap of expansions and construction plans announced by vendors so far this year.
To launch 2021, Cargill hosted a virtual groundbreaking ceremony on January 11 to commemorate the opening of its brand new Animal Nutrition Premix facility in Lewisburg, Ohio. The 220,000 square foot facility features advanced technology that allows fewer resources to be used to produce feed ingredients for pet food production and animal agriculture, while ensuring quality and high traceability of ingredients.
Enterra Food Company, a manufacturer of sustainable protein ingredients for use in pet food and feed, announced it has received a $ 6 million investment from Agriculture and Agri-Food Canada to build a commercial facility 188,000 square foot large scale insect processing facility in Rocky View County, Alberta, Canada. The financial support has also enabled Enterra to install state-of-the-art equipment and processes at the facility to improve capacity and efficiency.
Pilgrim’s Pride Society announced plans for a $ 70 million pet food ingredients factory near Carnesville, Ga., in March. The new facility, which will produce sustainable chicken by-product ingredients, will house several cutting-edge processing technologies.
Northern Pelagic Group, LLC established its first factory outside of New Bedford, Mass. in March with the addition of a new pet food ingredient manufacturing facility in northeastern Pennsylvania. The company planned to renovate an existing 70,000 square foot facility in the Humboldt Industrial Park, which will now house three ingredient processing lines.
Multivac inc. opened an $ 11.2 million logistics center in Kansas City in March, providing 33,000 square feet of space to house more than 7,000 part numbers. The facility also has a $ 4 million automated storage and retrieval system which is expected to increase facility efficiency by 30%.
In April, Balchem Company announced a $ 5 million expansion of its animal health and nutrition manufacturing plant in Covington, Virginia. The expansion will double the production capacity of pet food and essential nutrients for animal feed.
EnviroVol, an insect processing subsidiary of Cherished ingredients, began construction of a new R&D facility in April, which is expected to be completed in early 2022. The site will support research on black soldier flies and their larvae, and on how best to use ingredients derived from these sources in animal health and nutrition products, as well as other market categories.
End of April, Sterling Systems and Controls, Inc. has opened its latest testing facility for bulk powders, solids and other materials. The 18,000 square foot facility includes equipment capabilities for particle size reduction, feed and dust collection for pneumatic and static applications.
Archer Daniels Midland (SMA) shared plans for a milling facility and soybean refinery in North Dakota, which will serve human food, feed and industrial biofuels customers. The estimated $ 350 million facility will be based in Spiritwood and will have the capacity to process 150,000 bushels of soybeans per day. Installation is expected to be completed before the 2023 harvest.
Based in France insect, another insect ingredient processor, began construction of its third production site in Amiens in mid-May, which is expected to span over 480,000 square feet with a production capacity of over 200,000 tons of insect ingredients per year. Its completion is scheduled for the end of 2021.
The University of Illinois College of Agricultural, Consumer, and Environmental Sciences (ACES) officially opened its new and improved power technology center in June, celebrating the opening with a series of videos and a backgrounder instead of an in-person ceremony. The 12,000 square foot facility replaces a 95 year old feed mill and features several new technologies.
Abroad, Diana pet food, a subsidiary of Symrise, celebrated the opening of its expanded pet food manufacturing plant in Chuzhou, China. This is the Asia-Pacific-based company’s first plant to house a spray dryer and measurement center specifically for powdered flavor solutions.
Returning to the United States, Diana Pet Food announced in August the expansion of its South Carolina-based palatability measurement service center. The facility specifically offers palatability services to cat food manufacturers and will feature two new panels of 40 cats each. One of the new panels will focus on taste and comparison testing for dry cat food, while the other will focus on palatability testing for wet cat food.
In July, ProAmpac cut the ribbon at its new Global Center for Collaboration and Innovation (CIC) in Rochester, NY, alongside New York government officials and Rochester business leaders. The company has invested $ 8 million in the new 35,000 square foot facility, which will help it solve packaging problems for its customers.
Allpax moved its manufacturing to a larger 86,000 square foot facility in Covington, La., in July. The new space is more than double the size of its old campus, which will help the company accommodate its growing batch autoclave systems business.
Barrett Petfood Innovations and Anchor Ingredients Co., LLC have teamed up this year to create North Freeze Dry, a premium manufacturer of freeze-dried protein ingredients for use in pet food formulations. The companies inaugurated a state-of-the-art freeze-drying facility in Little Falls, Minnesota on July 20, which is expected to be completed in the first half of 2022.
In August, GEA announced that it will design a pilot plant for the production of hydrolyzed krill protein for Aker BioMarine, a Norwegian biotechnology company that offers krill-based ingredients for sustainable health, aquaculture and animal feed products. According to GEA, the pilot processing facility will be the first in the world to focus specifically on krill protein.
Chaudière Nationale Inc. has established a new site in Alvin, Texas, where it will house the sales, storage and maintenance operations of its boilers, water supply systems, SCR and ancillary rental customers on the coast of the Gulf. The company leased part of the facility, which is owned by its partner NBW, Inc.
Universal Pure, a manufacturer of high pressure processing (HPP) systems and other food safety solutions, is opening a new production facility in Southern California that is slated to open this fall. The 30,000 square foot facility will include two full HPP lines, bringing Universal Pure’s total HPP fleet to 18 systems.
End of August, School opened a new 14,400 square foot marine protein processing facility in Warrenton, Oregon. The $ 12 million project is a joint venture with Da Yang Seafood and Bornstein Seafood and “will create a broader supply base for our pet food and aquaculture customers,” according to Scoular. It is expected to be completed in the summer of 2022.
D&D Ingredient Distributors announced the imminent completion of two major capital expansion projects, including the expansion of its transloading facility and a brand new 62,000 square foot warehouse, both in Delphos, Ohio.
Earlier this month, EPac flexible packaging announced the opening of its first Australian facility in the fourth quarter of 2021. The facility will serve local small and medium-sized businesses in the pet food, snacks, supplements, natural and organic food, confectionery markets and coffee.
More recently, Ingredient Incorporated launched new flour and concentrate production capabilities at its pulse protein plant in Vanscoy, Saskatchewan, Canada. The facility currently produces flours and concentrates from legumes such as peas, lentils and beans that come from North American farms in a sustainable manner, which will now be applicable to a wider range of food applications and for pets, according to the company.
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